20kg Per Hour Milk Powder Machine and Equipment Plant for Sale

20kg Per Hour Milk Powder Machine and Equipment Plant for Sale

Generation method of complete milk powder

 

 

Process flow:

Uncooked milk acceptance pretreatment —-preheating sterilization—- concentration —spray drying—- cooling screening powder —packaging packing —inspection finished product

1.      Acceptance and preprocessing approach 1. Uncooked milk, raw milk must be new, not combined with irregular breast, fat ought to be 1.571 ~ 1.032 (20 ºC), the acidity of not much more than 20 ° T, body fat material of no much less than 3.one% and not considerably less than 11.five% milk solids. The amount of mixed bacteria shall not exceed 200,000 / ml. Competent milk need to be filtered and purified.

two. Preheating sterilization: the function is to eliminate the microorganisms in the milk and wipe out the enzyme activity. Large temperature brief time sterilization approach is normally employed, or ultra-higher temperature instantaneous time sterilization approach. If use chip or tubular sterilizer, typically employed in the sterilization situations of eighty ~ 85 ºC, thirty CZPTs, or 95 ºC, sustain 24 CZPTs. If use extremely-higher temperature instantaneous sterilization device, is one hundred twenty ~ 150 ºC, keep 1 ~ 2 CZPTs.

There are 3 techniques to add sugar to milk powder :(one) insert sugar when preheating sterilization(2) grind sucrose, sterilize it, mix the powder with the atomized milk powder, and then fill the pot(3) include component of the sugar when preheating sterilization, and then add the remaining sugar when cHangZhou.

In basic, the methods of (two) and (3) can be employed to produce the powdered milk made up of 35% sugar. But in accordance to the countrywide CZPT, the sucrose content in extra milk powder ought to be significantly less than twenty%.

 

three. Concentration: the uncooked milk ought to be vacuum concentrated quickly after sterilization. CZPTly, concentrate to about one/4 of the volume of raw milk. Concentration products, common modest dairy multi-purpose one-influence vacuum concentration pot, larger dairy are utilised in the double-result or a few-influence vacuum evaporator, also have the use of vane vacuum evaporator. At the conclude of the concentration, the concentrated milk should be filtered, usually utilizing a double filter.

 

four. Spray drying: initial by the blower inlet air filter, by means of the air heater heating to 130 ~ 160 ºC, into the spray drying chamber. At the very same time, the filtered concentrated milk is pumped by large strain to the atomizer or by the milk pump to the centrifugal spray rotary table, sprayed into 10 ~ 20 micron milk droplets and very hot air full speak to, robust heat trade and good quality trade, swiftly take away water, in an quick to full evaporation, drying. It is then settled at the bottom of the drying chamber, which is discharged continually by means of the powder making mechanism for well timed cooling. Finally, sieve and package deal the powder.

 

5.Powder, cooling: spray drying indoor milk powder needs fast and ongoing discharge of timely cooling, so as not to heat too extended, reduce the top quality of goods. The powder items commonly used in dairy industry are screw conveyor, drum kind valve, vortex fuel seal valve and electromagnetic oscillation powder filling gadget. CZPT production technological innovation, is the powder, cooling, sieve powder, powder, powder storage and weighing packaging and other processes linked into a continuous manufacturing line. The powder and drying powder must be screened instantly right after the powder is out. Make the solution cool in time. Spray drying milk powder needs well timed cooling to much less than thirty ºC . At existing, fluidized bed powder cooling device is normally utilized.

6.weighing CZPT: Milk powder should be packaged quickly soon after cooling with a horse’s tin canister, glass tank or plastic bag. In accordance to the shelf lifestyle and use of diverse requirements, can be divided into little cans sealed packaging, plastic bag packaging and huge packaging. The need for long-term preservation of milk powder, it is best to use a iron tank vacuum nitrogen filling seal packaging, preservation period of time can achieve 3~5 years. If offered in the quick term, then more use of polyethylene plastic bag packaging, every bag of $ g or G, with substantial-frequency electric powered heater welding seal. Modest packaging weighing needs are correct and fast, the basic use of capacity or excess weight automatic weighing cHangZhou machine. Large packaged milk powder is generally provided to people with specific needs and is also divided into canned and bagged. Each tank weighs 12.five kg every single bag weighs twelve.five kg or a kilogram.

 

Comparison of various milk powder manufacturing processes

1. Wet process

It is manufactured by immediately spraying new cow (sheep) milk into vitamins. It not only does not have intermediate backlinks this kind of as milk powder re-dissolution, but also employs several filtration processes to prevent security hazards and completely guarantee the harmony of different nutrients. The wet method is far more complicated and needs much more tools. The main equipment for the early therapy is the net milk machine, the homogenizer, ideally the sterilization machine, the focus equipment, the drying gear, the packaging products, and some ancillary equipment. Boiler, sewage therapy, and so forth.

Moist procedure needs three circumstances

1. Need to have a pasture
2, must have milk
3, need to have a milk powder processing plant.
The milk powder developed by the moist approach is made of uncooked beef (sheep) milk as the raw content in the 1st time. The solution has very good homogeneity, steady physical and chemical indicators, and well balanced nutrition. Numerous vitamins will be in the milk. A fully dissolved approach can also reduce the CZPTary air pollution of milk powder, which can make sure the freshness and dietary value of the last merchandise, but the use of “damp strategy” creation is not all dairy organizations can do, this is mostly The length in between the milk resource and the production plant is determined, but with a single moist method, some warmth delicate vitamins and minerals are effortlessly wrecked for the duration of the spray drying process.

 

two, dry method

The dry approach is to insert the bought huge-package deal whey powder to the mixing tank, and place in the nutrition additional by different solids. After totally stirring, the combination is immediately dispensed. The dry procedure is relatively easy, largely mixers, packaging machines, and so forth.

Dry procedure heat delicate supplies (this sort of as heat-labile components, which are susceptible to decomposition, polymerization, oxidation and other metamorphic reactions when heated) are simple to add. Nevertheless, the uniformity of the items produced by the dry approach is not as excellent as that of the damp approach, and there are some variances in the style of the flavor compared with the milk powder developed by the wet procedure.

The dry method has greater specifications on the workshop, and the GMP workshop is generally utilised. In buy to make certain the basic safety for the duration of the creation and processing of milk powder, the formal web site of the Foodstuff and Drug Administration issued the “Recognize on the Pertinent Perform on the Production License Examination for the Production of Infant Formulation Milk Powder Utilizing CZPTed Base Powder”: Making it possible for enterprises to use imported foundation powder as uncooked material to produce infants. For infant method, the business need to create in accordance to the dry process specified in the “Infant Formulation Milk Powder Production License Evaluation Restrictions (2013 Edition)”. It is strictly forbidden for enterprises to use imported huge-package infant formulation milk powder for production and distribution. This regulation is certain to enhance the price and expense of the company for milk powder manufacturers.

 

Understand about the moist and dry procedures of milk powder, as properly as their strengths and weaknesses. So, what kind of approach is employed to distinguish the completed milk powder? Right here you must be reminded that you can distinguish it from the substances listing of the milk powder packaging: If the very first product of the component list is “uncooked cow (sheep) milk”, ” Fresh milk” is the damp process if it is “complete body fat milk powder, skimmed milk powder or skim milk powder, and many others.” is the dry procedure or dry and soaked mixing procedure.
3. Dry and moist composite approach
The dry-soaked composite method refers to the simultaneous processing of fresh milk by dry mixing and soaked mixing. The milk powder that can be created by the damp mixing process is fairly close to the milk source, which can make certain that the new milk is powdered as soon as and can speedily grow to be the smallest deal that can be bought. It reduces the air pollution of the intermediate website link, guarantees the freshness of the milk powder, and immediately mixes the nutrition into the new milk to make the nutrient mixture more uniform, although some heat-delicate nutrients (vitamins, probiotics) are included in the dry mixing procedure to make sure its exercise. . This process is exceptional to the moist mixing approach or the dry mixing procedure by yourself.

 

 

 

The introduction of equipment:

one, Clean Milk Short-term Storage Tank: 

Scope of Use: 

Mainly utilized in new milk, juice, tea beverages and pharmaceutical factors blending before the use of materials short term storage, in get to lessen precipitation to aid the subsequent complete mixing and blending, momentary storage tank can be optional circulating centrifugal pump and insulation unit. This products is an indispensable tools for meals, beverage and pharmaceutical plants. The use of supplies for SUS304 stainless metal, in Line with GMP manufacturing CZPTs.

Unit diagram:

Device parameters: 

1 Powerful Volume:2000L 

2. plate for 304# stainless steel

three. tank insulation CZPT compressor energy:six.5KW 

4. the gear in the tank is 300MESH, the appearance of 2B sub-light

5. equipped with self-priming feed pump, sanitary grade. 

six. completely enclosed prime with 0° , anti-fly dust-proof breathable hole,

7. CZPT Cleansing: The top of the gear is equipped with 360 degree rotating CIP cleansing head

eight. Digital temperature meter, temperature show variety 0ºC-ºC

9. CZPT One-layer vertical structure, the decrease portion of the CZPT rapidly connecting valve team. 

A . Double top feed Port phiXihu (West Lake) Dis.

4 only adjustable peak feet. 

A . CZPT Framework: single-layer cone bottom kind

the four~seven degree holds temperature and can be cooled repeatedly at continuous temperature. 

 

2 , CZPT-Quality Ice Water Models :           

1 , structural description : It embodies affordable framework, large effectiveness and greater power consumption coefficient. Air-cooled sort. 

CZPT Movement: The use of imported compressor device, two-phase variable speed, initial-course pulley, two-stage curved arm equipment symmetrical transmission, specific alloy bearings, bilateral rolling bearings, horizontal steadiness, minimal sounds, mechanical performance on average enhanced by about a cent. 

Moisturizing sliding: Splash Kind cost-free lubrication, secure and reliable. 

Primary pump human body: a few-aspect type, the include employing radial self-placement seal, tough, no exterior leakage.

Device Power: 5P

minimal location temperature: -5 degrees Celsius. 

System Dimensions: 1500mm*650mm*1450mm ( length * width * height)

 

3 , GY-2000LS Little and medium-sized Pap milk sterilizer: 

1 ), Scope Of Use: 

This equipment is widely utilised in refreshing milk, standard Chinese medication, biopharmaceutical, soy merchandise, liquid condiments and other supplies pasteurization, high temperature sterilization, extremely ideal for small and medium-sized creation of pasteurized milk goods. This generation-kind pasteurization machine sets heating, sterilization, cooling, sizzling filling as a single. It is the excellent comprehensive set of equipment for college and community dairy production enterprises.

two ), CZPT Characteristics: 

The sterilization temperature of this products can be established in accordance to the requirements of pasteurization or higher temperature sterilization, sterilization temperature the ° C~85 ° C can be altered arbitrarily. All components of the gear in get in touch with with the product are produced of SUS 304 stainless steel, casing washers and seals are produced of meals grade fluorine rubber, and the item line is connected using DIN CZPT pipe fittings. In the exhibit output, the generation of pasteurization equipment configuration has a digital show temperature manage method and timing sterilization handle program, and according to user specifications to choose the sterilization temperature and sterilization time and pump begin and intermittent time. This products is a multi-tank blended construction, quite appropriate for tiny batches of multi-assortment dairy enterprises generation and use. 

three ), CZPT Parameters 

1. CZPT addresses only in a few meters, exterior steam generators or steam boilers and other services. 

2. CZPT drinking water consumption 5T/H (optional external Ice drinking water device, developed-in refrigerated liquid cycle refrigeration)

three. rated capacity : 800-2000L/H ( production on Demand adjustment ), the maximum processing capability of this system is 0L ( optional In accordance to buyer requirements ))

4. sterilization temperature 75~85ºC up to a maximum ofºC, Can be altered in accordance to the true wants, true-time regulation of PID constant temperature control technology, so that the total temperature zone handle Wen Yu, sterilization temperature manage accuracy ±1ºC. 

5. sterilization time in accordance to distinct sterilization temperature Set sterilization time . 

6. circulation is pump electrical power:1.55KW .   

7 . CZPT filter: Food quality stainless steel filtration mesh. 

8. sterilization circulating tank volume:0 liters 

nine. Sterilization method: casing Type , pipe diameter 

A . Maximum pressure: pressure

One . Cleaning of gear: circulating filtration and cleansing of substantial pressure centrifugal pump

A . design work : 8. 5KW

All of the whole machine using substantial-quality SUS304 stainless metal production, materials make contact with element of the pipe fittings with foods-grade seamless SUS304 Pipe . 

A . built-in steam temperature control proportional valve established, entice, drain valve. 

A . built -in PT100 temperature sensor several places.

The automatic PLC automatic manage,7 inch color touch screen dynamic display technique . 

by particle:two hundred~300 mesh

. power offer:3 phase 380V

A . Host size 2800mm*150mm*1950mm ( CZPT according to customer wants production)

 

 

Serial amount

Unit Title

Device parameters

1

New Milk short-term storage tank

the liters , SUS304 2B, CZPT Precision A with constant temperature refrigeration purpose. Temperature 3~7 degrees Celsius. Outfitted with an on-line filtration unit. 

two

Plate Preheater

– Square plate preheater, stainless steel material

three

Skimming machine

centrifugal milk skimming device, processing potential the liters / hours. Power 4.5KW. CZPT metal materials. 

two

Online homogenization CZPT

Processing Capacity the kg , Maximum pressure 35MPa (ZheJiang Shen Deer)

3

Pasteurization CZPT

the liter Casing pasteurization CZPT, with its personal heating temperature manage, color contact screen dynamic show, PLC CZPT handle technique. 

4

CZPT system

10P Ice Water Device, negative 5-degree ice drinking water device, with 3000 L-Adjust heat buffer tank, 8 Square stainless steel plate heat exchanger. 

five

 Concentration tools

a thousand L CZPT Steel

six

Spray Dryer

Drying the milk powder

seven

Full line Link

CZPT steel ball valve, butterfly valve, fast relationship, clamp, sanitary gasket, liquid level, elbow, unilateral and other connecting pipes and pipe fittings, equipment.

 
  

 

20kg Per Hour Milk Powder Machine and Equipment Plant for Sale