China OEM High Quality Stainless Steel Pump 2sk Series Double Stage Water /Liquid Vacuum Pumps a/c vacuum pump

Product Description

PRODUCT INTRODUCTION
Application:Biofuel Industry,Food and Beverage Industry, Irrigation and Agriculture, Raw Water Intake, temperature control, Washing and Cleaning, Wastewater Transport and Flood Control, wastewater treatment, Water Distribution, Water Treatment Solutions
 

Overview of 2SK series water ring vacuum pump SK Series two-stage water ring vacuum pump and 2sk-p1 series two-stage water ring vacuum pump atmospheric pump unit are used to pump air and other non corrosive, water-insoluble and CHINAMFG particles free gases, so as to obtain higher vacuum in closed containers. It is widely used in food, textile, chemical, pharmaceutical and metallurgical industries and electronic fields, such as vacuum evaporation, vacuum concentration, vacuum moisture regain, vacuum impregnation, vacuum drying and vacuum smelting. It has the characteristics of high vacuum degree, high pumping speed in high vacuum area, compact structure and convenient maintenance. 2SK series is used for working conditions with suction pressure lower than -0.08mpa, and 2sk-p1 series is used for working conditions with suction pressure lower than -0.096mpa

Model significance of 2SK series water ring vacuum pump

Model features of 2SK series water ring vacuum pump Water ring vacuum pump is used to pump air and other non corrosive, insoluble in water, no CHINAMFG particles in order to obtain a higher vacuum in a closed container. It has the characteristics of high vacuum degree, high pumping speed in high vacuum area, compact structure and convenient maintenance.

Application of 2SK series water ring vacuum pump This series of water ring vacuum pumps are widely used in food, textile, chemical, pharmaceutical and metallurgical industries and electronic fields, such as vacuum evaporation, vacuum concentration, vacuum moisture regain, vacuum impregnation, vacuum drying and vacuum smelting.
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FAULT ANALYSIS

 

fault   reason
 
 resolvent
Insufficient air extraction
 
1. The clearance is too large 
2. Air leakage at packing 
3. High water ring temperature 
4. Leakage of pipeline system
 
1. Adjust the clearance 
2. Compress or replace raw materials 
3. Increase water supply 
4. Tighten flange bolts, replace gasket or
weld cracks
 
The vacuum is reduced
 
1. Air leakage at flange connection 
2. The pipeline has cracks 
3. Packing leakage 
4. The clearance between impeller and side cover is too large 
5. Water ring heating 
6. Water shortage 
7. Friction heating of parts causes the temperature of water ring to rise
 
1. Tighten the flange bolts or replace the gasket 
2. Welding repair or replacement 
3. Compress or replace the packing 
4. Replace the gasket or adjust the clearance 5. Reduce the water supply temperature 
6. Increase water supply 
7. Adjust or re install
 
Vibration or noise
 
1. The anchor bolt is loose 
2. There are foreign matters in the pump 
3. Blade fracture 
4. Cavitation
 
1. Tighten the anchor bolts 
2. Stop the pump to check and remove foreign matters 
3. Replace impeller 
4. Open the suction pipe valve
 
Bearing heating
 
1. Insufficient lubricating oil 
2. The packing is pressed too tightly 
3. No packing seal water or insufficient 
4. The bearing, shaft or bearing frame fit too tightly, so that the clearance between the ball and the inner and outer rings is too small,
resulting in friction
 
1. Check the condition of lubricating oil and add oil 
2. Loosen the packing gland properly 
3. Supply packing sealing water or
increase water quantity 
4. Adjust the fit of bearing with shaft or bearing frame
 
Difficult to start
 

1.Rust in the pump after long-term shutdown

2. The packing pressure is too tight 
3. Friction between impeller and pump body

1. Use water or special tools to turn the impeller several times 
2. Tighten the packing gland 
3. Re install and adjust
 
     
     

Package & Transport

Abou us
ONETER  is 1 of the leading manufacturer for the Slurry pump & Coupler& Vacuum pump since 2571 year. Refund the money if you are not satified of the quality.
*100% quality guarantee.
*One-stop service for you.
*Factory competitive price.
*Fast delievery time with stocks.

WHY CHOOSE US?!
1.ONETER  only supply competitive advantage products!
2.Full refund or Free replacement in case of bad quality or late delivery!
3.ONETER are focus on service for solution, not only supply screw barrel parts!
4.Quality is our culture, with us your money in safe your business in safe!!!
Working with scen

FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in neutral export wooden case . If you have legally registered patent, we can pack the goods in wooden case with your own marks after getting your authorization letters.
Q2. What is your termsof payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay
the balance.
Q3. How about your delivery time?
A: Generally, it will take from 10 dasys to 50 days after receiving your advance payment according to the pump’s material. The specific delivery time also depends on the items and the quantity of your order.
Q4. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q5. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q6. Do youtest all your goods before delivery?
A: Yes, we have 100% test the pumps before delivery
 

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After-sales Service: Life-Long Service System
Warranty: 2 Years
Max.Head: >150m
Customization:
Available

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Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

vacuum pump

What Is the Role of Vacuum Pumps in Semiconductor Manufacturing?

Vacuum pumps play a critical role in semiconductor manufacturing processes. Here’s a detailed explanation:

Semiconductor manufacturing involves the production of integrated circuits (ICs) and other semiconductor devices used in various electronic applications. Vacuum pumps are used extensively throughout the semiconductor manufacturing process to create and maintain the required vacuum conditions for specific manufacturing steps.

Here are some key roles of vacuum pumps in semiconductor manufacturing:

1. Deposition Processes: Vacuum pumps are used in deposition processes such as physical vapor deposition (PVD) and chemical vapor deposition (CVD). These processes involve depositing thin films of materials onto semiconductor wafers to create various layers and patterns. Vacuum pumps help create a low-pressure environment necessary for precise control of the deposition process, ensuring uniform and high-quality film formation.

2. Etching and Cleaning: Vacuum pumps are utilized in etching and cleaning processes, which involve the removal of specific layers or contaminants from semiconductor wafers. Dry etching techniques, such as plasma etching and reactive ion etching, require a vacuum environment to facilitate the ionization and removal of material. Vacuum pumps aid in creating the necessary low-pressure conditions for efficient etching and cleaning processes.

3. Ion Implantation: Ion implantation is a process used to introduce impurities into specific regions of a semiconductor wafer to modify its electrical properties. Vacuum pumps are used to evacuate the ion implantation chamber, creating the required vacuum environment for accurate and controlled ion beam acceleration and implantation.

4. Wafer Handling and Transfer: Vacuum pumps are employed in wafer handling and transfer systems. These systems utilize vacuum suction to securely hold and manipulate semiconductor wafers during various manufacturing steps, such as loading and unloading from process chambers, robotic transfer between tools, and wafer alignment.

5. Load Lock Systems: Load lock systems are used to transfer semiconductor wafers between atmospheric conditions and the vacuum environment of process chambers. Vacuum pumps are integral components of load lock systems, creating and maintaining the vacuum conditions necessary for wafer transfer while minimizing contamination risks.

6. Metrology and Inspection: Vacuum pumps are utilized in metrology and inspection tools used for characterizing semiconductor devices. These tools, such as scanning electron microscopes (SEMs) and focused ion beam (FIB) systems, often operate in a vacuum environment to enable high-resolution imaging and accurate analysis of semiconductor structures and defects.

7. Leak Detection: Vacuum pumps are employed in leak detection systems to identify and locate leaks in vacuum chambers, process lines, and other components. These systems rely on vacuum pumps to evacuate the system and then monitor for any pressure rise, indicating the presence of leaks.

8. Cleanroom Environment Control: Semiconductor manufacturing facilities maintain cleanroom environments to prevent contamination during the fabrication process. Vacuum pumps are used in the design and operation of the cleanroom ventilation and filtration systems, helping to maintain the required air cleanliness levels by removing particulates and maintaining controlled air pressure differentials.

Vacuum pumps used in semiconductor manufacturing processes are often specialized to meet the stringent requirements of the industry. They need to provide high vacuum levels, precise control, low contamination levels, and reliability for continuous operation.

Overall, vacuum pumps are indispensable in semiconductor manufacturing, enabling the creation of the necessary vacuum conditions for various processes, ensuring the production of high-quality semiconductor devices.

vacuum pump

How Do Vacuum Pumps Affect the Performance of Vacuum Chambers?

When it comes to the performance of vacuum chambers, vacuum pumps play a critical role. Here’s a detailed explanation:

Vacuum chambers are enclosed spaces designed to create and maintain a low-pressure environment. They are used in various industries and scientific applications, such as manufacturing, research, and material processing. Vacuum pumps are used to evacuate air and other gases from the chamber, creating a vacuum or low-pressure condition. The performance of vacuum chambers is directly influenced by the characteristics and operation of the vacuum pumps used.

Here are some key ways in which vacuum pumps affect the performance of vacuum chambers:

1. Achieving and Maintaining Vacuum Levels: The primary function of vacuum pumps is to create and maintain the desired vacuum level within the chamber. Vacuum pumps remove air and other gases, reducing the pressure inside the chamber. The efficiency and capacity of the vacuum pump determine how quickly the desired vacuum level is achieved and how well it is maintained. High-performance vacuum pumps can rapidly evacuate the chamber and maintain the desired vacuum level even when there are gas leaks or continuous gas production within the chamber.

2. Pumping Speed: The pumping speed of a vacuum pump refers to the volume of gas it can remove from the chamber per unit of time. The pumping speed affects the rate at which the chamber can be evacuated and the time required to achieve the desired vacuum level. A higher pumping speed allows for faster evacuation and shorter cycle times, improving the overall efficiency of the vacuum chamber.

3. Ultimate Vacuum Level: The ultimate vacuum level is the lowest pressure that can be achieved in the chamber. It depends on the design and performance of the vacuum pump. Higher-quality vacuum pumps can achieve lower ultimate vacuum levels, which are important for applications requiring higher levels of vacuum or for processes that are sensitive to residual gases.

4. Leak Detection and Gas Removal: Vacuum pumps can also assist in leak detection and gas removal within the chamber. By continuously evacuating the chamber, any leaks or gas ingress can be identified and addressed promptly. This ensures that the chamber maintains the desired vacuum level and minimizes the presence of contaminants or unwanted gases.

5. Contamination Control: Some vacuum pumps, such as oil-sealed pumps, use lubricating fluids that can introduce contaminants into the chamber. These contaminants may be undesirable for certain applications, such as semiconductor manufacturing or research. Therefore, the choice of vacuum pump and its potential for introducing contaminants should be considered to maintain the required cleanliness and purity of the vacuum chamber.

6. Noise and Vibrations: Vacuum pumps can generate noise and vibrations during operation, which can impact the performance and usability of the vacuum chamber. Excessive noise or vibrations can interfere with delicate experiments, affect the accuracy of measurements, or cause mechanical stress on the chamber components. Selecting vacuum pumps with low noise and vibration levels is important for maintaining optimal chamber performance.

It’s important to note that the specific requirements and performance factors of a vacuum chamber can vary depending on the application. Different types of vacuum pumps, such as rotary vane pumps, dry pumps, or turbomolecular pumps, offer varying capabilities and features that cater to specific needs. The choice of vacuum pump should consider factors such as the desired vacuum level, pumping speed, ultimate vacuum, contamination control, noise and vibration levels, and compatibility with the chamber materials and gases used.

In summary, vacuum pumps have a significant impact on the performance of vacuum chambers. They enable the creation and maintenance of the desired vacuum level, affect the pumping speed and ultimate vacuum achieved, assist in leak detection and gas removal, and influence contamination control. Careful consideration of the vacuum pump selection ensures optimal chamber performance for various applications.

vacuum pump

How Are Vacuum Pumps Different from Air Compressors?

Vacuum pumps and air compressors are both mechanical devices used to manipulate air and gas, but they serve opposite purposes. Here’s a detailed explanation of their differences:

1. Function:

– Vacuum Pumps: Vacuum pumps are designed to remove or reduce the pressure within a closed system, creating a vacuum or low-pressure environment. They extract air or gas from a chamber, creating suction or negative pressure.

– Air Compressors: Air compressors, on the other hand, are used to increase the pressure of air or gas. They take in ambient air or gas and compress it, resulting in higher pressure and a compacted volume of air or gas.

2. Pressure Range:

– Vacuum Pumps: Vacuum pumps are capable of generating pressures below atmospheric pressure or absolute zero pressure. The pressure range typically extends into the negative range, expressed in units such as torr or pascal.

– Air Compressors: Air compressors, on the contrary, operate in the positive pressure range. They increase the pressure above atmospheric pressure, typically measured in units like pounds per square inch (psi) or bar.

3. Applications:

– Vacuum Pumps: Vacuum pumps have various applications where the creation of a vacuum or low-pressure environment is required. They are used in processes such as vacuum distillation, vacuum drying, vacuum packaging, and vacuum filtration. They are also essential in scientific research, semiconductor manufacturing, medical suction devices, and many other industries.

– Air Compressors: Air compressors find applications where compressed air or gas at high pressure is needed. They are used in pneumatic tools, manufacturing processes, air conditioning systems, power generation, and inflating tires. Compressed air is versatile and can be employed in numerous industrial and commercial applications.

4. Design and Mechanism:

– Vacuum Pumps: Vacuum pumps are designed to create a vacuum by removing air or gas from a closed system. They may use mechanisms such as positive displacement, entrapment, or momentum transfer to achieve the desired vacuum level. Examples of vacuum pump types include rotary vane pumps, diaphragm pumps, and diffusion pumps.

– Air Compressors: Air compressors are engineered to compress air or gas, increasing its pressure and decreasing its volume. They use mechanisms like reciprocating pistons, rotary screws, or centrifugal force to compress the air or gas. Common types of air compressors include reciprocating compressors, rotary screw compressors, and centrifugal compressors.

5. Direction of Air/Gas Flow:

– Vacuum Pumps: Vacuum pumps draw air or gas into the pump and then expel it from the system, creating a vacuum within the chamber or system being evacuated.

– Air Compressors: Air compressors take in ambient air or gas and compress it, increasing its pressure and storing it in a tank or delivering it directly to the desired application.

While vacuum pumps and air compressors have different functions and operate under distinct pressure ranges, they are both vital in various industries and applications. Vacuum pumps create and maintain a vacuum or low-pressure environment, while air compressors compress air or gas to higher pressures for different uses and processes.

China OEM High Quality Stainless Steel Pump 2sk Series Double Stage Water /Liquid Vacuum Pumps   a/c vacuum pump		China OEM High Quality Stainless Steel Pump 2sk Series Double Stage Water /Liquid Vacuum Pumps   a/c vacuum pump
editor by CX 2024-04-04